Global Catalog Metric 8-16-23 web - Flipbook - Page 101
METRIC
Ski-Carb
Ap
Series
44M
Metric
Ae
Hardness
Ae
Ae x DC
Ap x DC
1
≤1
Slot
ALUMINUM ALLOYS
2024, 5052, 5086,
6061, 6073, 7075
≤ 150 Bhn
or
≤ 88 HRb
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
Slot
1
ALUMINUM DIE CAST
ALLOYS
(HIGH SILICONE)
A-390, A-392, B- 390
≤ 125 Bhn
or
≤ 77 HRb
≤1
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
Slot
1
N
COPPER ALLOYS
Aluminum Bronze
Brass
Naval Brass
Red Brass
≤ 140 Bhn
or
≤ 3 HRc
≤1
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
Slot
1
COPPER ALLOYS
Beryllium Copper
C110, Manganese
Bronze,
Tin Bronze
≤ 200 Bhn
or
≤ 23 HRc
≤1
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
Slot
1
PLASTICS
ABS, Polycarbonate,
PVC, Polypropylene
≤1
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
DC • mm
Vc
(m/min)
490
(392-588)
3
6
10
12
16
20
25
RPM
52022
26011
15607
13005
9754
7803
6243
Fz
0.022
0.060
0.120
0.144
0.166
0.187
0.213
2653
Feed (mm/min)
2247
3121
3746
3745
3246
2913
RPM
64762
32381
19429
16190
12143
9714
7771
Fz
0.022
0.060
0.120
0.144
0.166
0.187
0.213
610
(488-732)
Feed (mm/min)
2797
3885
4663
4662
4041
3627
3303
RPM
106698
53349
32009
26674
20006
16005
12804
1005
(804-1206)
Fz
0.050
0.132
0.280
0.336
0.384
0.440
0.488
Feed (mm/min)
10754
14083
17925
17924
15364
14084
12484
RPM
19641
9820
5892
4910
3683
2946
2357
Fz
0.022
0.060
0.120
0.144
0.166
0.187
0.213
1002
185
(148-222)
Feed (mm/min)
848
1178
1414
1414
1226
1100
RPM
24418
12209
7326
6105
4578
3663
2930
Fz
0.022
0.060
0.120
0.144
0.166
0.187
0.213
1245
230
(184-276)
Feed (mm/min)
1055
1465
1758
1758
1524
1367
RPM
40343
20172
12103
10086
7564
6052
4841
Fz
0.050
0.132
0.280
0.336
0.384
0.440
0.488
4720
380
(304-456)
Feed (mm/min)
4066
5325
6778
6777
5809
5325
RPM
28134
14067
8440
7034
5275
4220
3376
Fz
0.019
0.048
0.107
0.120
0.141
0.160
0.175
1182
265
(212-318)
Feed (mm/min)
1080
1350
1801
1688
1485
1350
RPM
35035
17518
10511
8759
6569
5255
4204
Fz
0.019
0.048
0.107
0.120
0.141
0.160
0.175
1472
330
(264-396)
Feed (mm/min)
1345
1682
2242
2102
1850
1682
RPM
57861
28930
17358
14465
10849
8679
6943
Fz
0.041
0.108
0.227
0.276
0.320
0.373
0.400
Feed (mm/min)
4721
6248
7869
7984
6943
6480
5555
RPM
11148
5574
3344
2787
2090
1672
1338
Fz
0.019
0.048
0.107
0.120
0.141
0.160
0.175
545
(436-654)
105
(84-126)
Feed (mm/min)
428
535
713
669
589
535
468
RPM
13802
6901
4141
3450
2588
2070
1656
0.175
130
(104-156)
Fz
0.019
0.048
0.107
0.120
0.141
0.160
Feed (mm/min)
530
662
883
828
729
662
580
RPM
22826
11413
6848
5706
4280
3424
2739
215
(172-258)
Fz
0.041
0.108
0.227
0.276
0.320
0.373
0.400
Feed (mm/min)
1862
2465
3104
3150
2739
2556
2191
RPM
52022
26011
15607
13005
9754
7803
6243
Fz
0.036
0.096
0.200
0.240
0.282
0.320
0.350
4370
490
(392-588)
Feed (mm/min)
3745
4994
6243
6242
5493
4994
RPM
64762
32381
19429
16190
12143
9714
7771
Fz
0.036
0.096
0.200
0.240
0.282
0.320
0.350
610
(488-732)
Feed (mm/min)
4662
6217
7771
7771
6839
6217
5440
RPM
106698
53349
32009
26674
20006
16005
12804
1005
(804-1206)
Fz
0.082
0.216
0.453
0.552
0.640
0.733
0.800
Feed (mm/min)
17412
23045
29022
29446
25607
23473
20487
Bhn (Brinell)
HRc (Rockwell C)
HRb (Rockwell B)
HSM (High Speed Machining)
rpm = (Vc x 1000) / (DC x 3.14)
mm/min = Fz x 2 x rpm
reduce speed and feed for materials harder than listed
reduce cut depth and feed by 50% for long flute and long reach tools
reduce feed and Ae when finish milling (.02 x DC maximum)
refer to the SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com)
https://kyocera-sgstool.co.uk/
END MILLS
101
