Global Product Catalogue v26.1 - Catalog - Page 128
FRACTIONAL
Series 27
Ap
Series
27
Fractional
Ae
Ae
Ae x DC
Ap x DC
1
≤1
400
Slot
CFRP, AFRP
(CARBON FIBER,
ARAMID FIBER)
≤ 0.5
≤ 1.5
≤ 0.5
≤2
1
≤1
≤ 0.5
≤ 1.5
(320-480)
660
HSM
≤ 0.5
≤2
(528-792)
480
Slot
1
≤1
(384-576)
600
Profile
≤ 0.5
≤ 1.5
(480-720)
990
HSM
≤ 0.5
≤2
(792-1188)
800
Slot
1
≤1
(640-690)
1000
Profile
≤ 0.5
PLASTICS
(256-384)
400
Profile
CARBON, GRAPHITE
(660-990)
320
Slot
N
(400-600)
825
HSM
GFRP
(FIBERGLASS)
(320-480)
500
Profile
≤ 1.5
(800-1200)
1650
HSM
≤ 0.5
≤2
(1320-1980)
40
Slot
1
MACHINABLE
CERAMICS
MACHINABLE GLASS
≤1
(32-48)
50
Profile
≤ 0.5
≤ 1.5
(40-60)
85
HSM
≤ 0.5
≤2
(68-102)
HSM (High Speed Machining)
rpm = Vc x 3.82 / DC
ipm = Fz x 4 x rpm
adjust parameters based on resin type and fiber structure
reduce speed when overheating causes melting or damage to resin
reduce feed if delamination or fraying occur
finish cuts typically required reduced feed and cutting depths
128
END MILLS
DC • in
Vc
(sfm)
1/4
3/8
1/2
3/4
RPM
6112
4075
3056
2037
Fz
0.0016
0.0030
0.0040
0.0048
Feed (ipm)
39
49
49
39
RPM
7640
5093
3820
2547
Fz
0.0016
0.0030
0.0040
0.0048
Feed (ipm)
49
61
61
49
RPM
12606
8404
6303
4202
0.0110
Fz
0.0037
0.0069
0.0092
Feed (ipm)
187
232
232
185
RPM
4890
3260
2445
1630
Fz
0.0016
0.0030
0.0040
0.0048
Feed (ipm)
31
39
39
31
RPM
6112
4075
3056
2037
0.0048
Fz
0.0016
0.0030
0.0040
Feed (ipm)
39
49
49
39
RPM
10085
6723
5042
3362
0.0110
Fz
0.0037
0.0069
0.0092
Feed (ipm)
149
186
186
148
RPM
7334
4890
3667
2445
Fz
0.0020
0.0038
0.0050
0.0060
Feed (ipm)
59
74
73
59
RPM
9168
6112
4584
3056
Fz
0.0020
0.0038
0.0050
0.0060
Feed (ipm)
73
93
92
73
RPM
15127
10085
7564
5042
0.0138
Fz
0.0046
0.0086
0.0115
Feed (ipm)
278
347
348
278
RPM
12224
8149
6112
4075
Fz
0.0020
0.0038
0.0050
0.0060
Feed (ipm)
98
124
122
98
RPM
15280
10187
7640
5093
Fz
0.0020
0.0038
0.0050
0.0060
Feed (ipm)
122
155
153
122
RPM
25212
16808
12606
8404
Fz
0.0046
0.0086
0.0115
0.0138
Feed (ipm)
464
578
580
464
RPM
611
407
306
204
Fz
0.0008
0.0015
0.0020
0.0024
Feed (ipm)
2.0
2.4
2.4
2.0
RPM
764
509
382
255
Fz
0.0008
0.0015
0.0020
0.0024
Feed (ipm)
2.4
3.1
3.1
2.4
RPM
1299
866
649
433
Fz
0.0018
0.0034
0.0046
0.0055
Feed (ipm)
9.4
11.8
11.9
9.5
rates shown are for use without coolant; rates may be increased with coolant
dust collection is vital when machining dry
diamond coating will increase tool life in graphite and composite materials
feed rates listed have chip thinning adjustments included where applicable
refer to the KYOCERA SGS APEX for complete technical information
(www.kyocera-sgstool.com/apex)
www.kyocera-sgstool.com