Global Product Catalogue v26.1 - Catalog - Page 182
FRACTIONAL
Ski-Carb
Ap
Series
44
Fractional
Ae
Hardness
Ae x DC
Ae
Ap x DC
Slot
1
ALUMINUM ALLOYS
2024, 5052, 5086,
6061, 6073, 7075
≤ 150 Bhn
or
≤ 88 HRb
≤1
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
Slot
1
ALUMINUM DIE CAST
ALLOYS
(HIGH SILICONE)
A-390, A-392, B- 390
≤ 125 Bhn
or
≤ 77 HRb
≤1
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
Slot
1
N
COPPER ALLOYS
Aluminum Bronze
Brass
Naval Brass
Red Brass
≤ 140 Bhn
or
≤ 3 HRc
≤1
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
Slot
1
COPPER ALLOYS
Beryllium Copper
C110, Manganese
Bronze,
Tin Bronze
≤ 200 Bhn
or
≤ 23 HRc
≤1
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
Slot
1
PLASTICS
ABS, Polycarbonate,
PVC, Polypropylene
≤1
Profile
≤ 0.5
≤ 1.5
HSM
≤ 0.05
≤2
DC • in
Vc
(sfm)
1600
(1280-1920)
2000
(1600-2400)
3300
(2640-3960)
600
(480-720)
750
(600-900)
1240
(992-1488)
865
(692-1038)
1080
(864-1296)
1780
(1424-2136)
345
(276-414)
430
(344-516)
710
(568-852)
1600
(1280-1920)
2000
(1600-2400)
3300
(2640-3960)
1/8
1/4
3/8
1/2
5/8
3/4
1
RPM
48896
24448
16299
12224
9779
8149
6112
0.0085
Fz
0.0009
0.0025
0.0045
0.0060
0.0065
0.0070
Feed (ipm)
88
122
147
147
127
114
104
RPM
61120
30560
20373
15280
12224
10187
7640
0.0085
Fz
0.0009
0.0025
0.0045
0.0060
0.0065
0.0070
Feed (ipm)
110
153
183
183
159
143
130
RPM
100848
50424
33616
25212
20170
16808
12606
0.0195
Fz
0.0021
0.0055
0.0105
0.0140
0.0150
0.0165
Feed (ipm)
424
555
706
706
605
555
492
RPM
18336
9168
6112
4584
3667
3056
2292
0.0085
Fz
0.0009
0.0025
0.0045
0.0060
0.0065
0.0070
Feed (ipm)
33
46
55
55
48
43
39
RPM
22920
11460
7640
5730
4584
3820
2865
0.0085
Fz
0.0009
0.0025
0.0045
0.0060
0.0065
0.0070
Feed (ipm)
41
57
69
69
60
53
49
RPM
37894
18947
12631
9474
7579
6316
4737
0.0195
Fz
0.0021
0.0055
0.0105
0.0140
0.0150
0.0165
Feed (ipm)
159
208
265
265
227
208
185
RPM
26434
13217
8811
6609
5287
4406
3304
0.0070
Fz
0.0008
0.0020
0.0040
0.0050
0.0055
0.0060
Feed (ipm)
42
53
70
66
58
53
46
RPM
33005
16502
11002
8251
6601
5501
4126
0.0070
Fz
0.0008
0.0020
0.0040
0.0050
0.0055
0.0060
Feed (ipm)
53
66
88
83
73
66
58
RPM
54397
27198
18132
13599
10879
9066
6800
0.0160
Fz
0.0017
0.0045
0.0085
0.0115
0.0125
0.0140
Feed (ipm)
185
245
308
313
272
254
218
RPM
10543
5272
3514
2636
2109
1757
1318
0.0070
Fz
0.0008
0.0020
0.0040
0.0050
0.0055
0.0060
Feed (ipm)
17
21
28
26
23
21
18
RPM
13141
6570
4380
3285
2628
2190
1643
0.0070
Fz
0.0008
0.0020
0.0040
0.0050
0.0055
0.0060
Feed (ipm)
21
26
35
33
29
26
23
RPM
21698
10849
7233
5424
4340
3616
2712
0.0160
Fz
0.0017
0.0045
0.0085
0.0115
0.0125
0.0140
Feed (ipm)
74
98
123
125
108
101
87
RPM
48896
24448
16299
12224
9779
8149
6112
0.0140
Fz
0.0015
0.0040
0.0075
0.0100
0.0110
0.0120
Feed (ipm)
147
196
244
244
215
196
171
RPM
61120
30560
20373
15280
12224
10187
7640
0.0140
Fz
0.0015
0.0040
0.0075
0.0100
0.0110
0.0120
Feed (ipm)
183
244
306
306
269
244
214
RPM
100848
50424
33616
25212
20170
16808
12606
Fz
0.0034
0.0090
0.0170
0.0230
0.0250
0.0275
0.0320
Feed (ipm)
686
908
1143
1160
1008
924
807
Bhn (Brinell)
HRc (Rockwell C)
HRb (Rockwell B)
HSM (High Speed Machining)
rpm = Vc x 3.82 / DC
ipm = Fz x 2 x rpm
reduce speed and feed for materials harder than listed
reduce cut depth and feed by 50% for long flute and long reach tools
reduce feed and Ae when finish milling (.02 x DC maximum)
refer to the KYOCERA SGS APEX for complete technical information (www.kyocera-sgstool.com/apex)
182
END MILLS
www.kyocera-sgstool.com