Global Product Catalogue v26.1 - Catalog - Page 326
FRACTIONAL
2 Flute: Square, Double, Stub, Long, Ball, Corner Radius
3 Flute: Square, Ball, Tapered
4 Flute: Square, Double, Stub, Ball, Corner Radius
Tapered: Square, Radius
Ap
Series
1, 3, 5, 14, 16, 17,
23, 24, 59
Fractional
Ae
Hardness
Flutes Ae x DC
Ae
Ap x DC
DC • in
Vc
(sfm)
485
RPM
Fz
(388-582)
Feed
(ipm)
350
RPM
Fz
(280-420)
Feed
(ipm)
880
RPM
Fz
Profile
COPPER ALLOYS
Alum Bronze, C110,
Muntz Brass
≤ 140 Bhn
or
≤ 3 HRc
2
3
4
≤ 0.50
≤ 0.25
≤ 0.25
≤ 1.5
≤ 1.5
≤ 1.5
Slot
2
3
4
1
1
1
≤1
≤ 0.5
≤ 0.4
Profile
N
2
3
4
PLASTICS
Polycarbonate,
PVC, Polypropylene
≤ 0.50
≤ 0.25
≤ 0.25
≤ 1.5
≤ 1.5
≤ 1.5
(704-1056) Feed
(ipm)
640
RPM
Fz
(512-768)
Feed
(ipm)
660
RPM
Fz
(528-792)
Feed
(ipm)
480
RPM
Fz
(384-576)
Feed
(ipm)
65
RPM
Fz
(52-78)
Feed
(ipm)
45
RPM
Fz
(36-54)
Feed
(ipm)
180
RPM
Fz
(144-216)
Feed
(ipm)
130
RPM
Fz
(104-156)
Feed
(ipm)
Slot
2
3
4
1
1
1
≤1
≤ 0.5
≤ 0.4
Profile
2
3
4
GRAPHITE
≤ 0.50
≤ 0.25
≤ 0.25
≤ 1.5
≤ 1.5
≤ 1.5
Slot
2
3
4
HIGH TEMP ALLOYS
(NICKEL, COBALT,
IRON BASE)
≤ 300 Bhn
Inconel 601,
or
617, 625, 718,
≤ 32 HRc
Incoloy 800,
Monel 400,Rene,
Waspalloy
≤1
≤ 0.5
≤ 0.4
Profile
2
3
4
≤ 0.50
≤ 0.25
≤ 0.25
≤ 1.5
≤ 1.5
≤ 1.5
Slot
2
3
4
S
TITANIUM ALLOYS
Ti6Al4V,
Ti6Al2Sn4Zr2Mo,
Ti4Al4Mo2Sn0.5Si,
Ti10V2Fe3Al,
Ti5Al53Mo3Cr,
Ti7Al4Mo,
Ti3Al8V6Cr4Zr4Mo,
Ti6Al6V6Sn,
Ti152 Cr3Sn3Al
1
1
1
1
1
1
≤1
≤ 0.5
≤ 0.4
Profile
2
3
4
≤ 350 Bhn
or
≤ 38 HRc
≤ 0.50
≤ 0.25
≤ 0.25
≤ 1.5
≤ 1.5
≤ 1.5
Slot
2
3
4
1
1
1
≤1
≤ 0.5
≤ 0.4
1/64
1/32
1/16
1/8
1/4
3/8
1/2
3/4
1
118573 59286 29643 14822
0.00003 0.00006 0.00013 0.0003
7.1
7.1
7.7
8.9
10.7
10.7
11.6
13.3
14.2
14.2
15.4
17.8
85568 42784 21392 10696
0.00003 0.00006 0.00013 0.0003
5.1
5.1
5.6
6.4
7.7
7.7
8.3
9.6
10.3
10.3
11.1
12.8
215142 107571 53786 26893
0.00006 0.00013 0.00025 0.0006
25.8
28.0
26.9
32.3
38.7
42.0
40.3
48.4
51.6
55.9
53.8
64.5
156467 78234 39117 19558
0.00006 0.00013 0.00025 0.0006
18.8
20.3
19.6
23.5
28.2
30.5
29.3
35.2
37.6
40.7
39.1
46.9
161357 80678 40339 20170
0.00006 0.00013 0.00025 0.0006
19.4
21.0
20.2
24.2
29.0
31.5
30.3
36.3
38.7
42.0
40.3
48.4
117350 58675 29338 14669
0.00006 0.00013 0.00025 0.0006
14.1
15.3
14.7
17.6
21.1
22.9
22.0
26.4
28.2
30.5
29.3
35.2
15891 7946
3973
1986
0.00002 0.00003 0.00006 0.0002
0.6
0.5
0.5
0.7
1.0
0.7
0.7
1.1
1.3
1.0
1.0
1.4
11002 5501
2750
1375
0.00002 0.00003 0.00006 0.0002
0.4
0.3
0.3
0.5
0.7
0.5
0.5
0.7
0.9
0.7
0.7
1.0
44006 22003 11002 5501
0.00002 0.00004 0.00008 0.0002
1.8
1.8
1.8
2.2
2.6
2.6
2.6
3.3
3.5
3.5
3.5
4.4
31782 15891 7946
3973
0.00002 0.00004 0.00008 0.0002
1.3
1.3
1.3
1.6
1.9
1.9
1.9
2.4
2.5
2.5
2.5
3.2
7411
0.0008
11.9
17.8
23.7
5348
0.0008
8.6
12.8
17.1
13446
0.0016
43.0
64.5
86.1
9779
0.0016
31.3
46.9
62.6
10085
0.0016
32.3
48.4
64.5
7334
0.0016
23.5
35.2
46.9
993
0.0004
0.7
1.0
1.4
688
0.0004
0.5
0.7
1.0
2750
0.0005
2.8
4.1
5.5
1986
0.0005
2.0
3.0
4.0
4941
0.0015
14.8
22.2
29.6
3565
0.0015
10.7
16.0
21.4
8964
0.0030
53.8
80.7
107.6
6519
0.0030
39.1
58.7
78.2
6723
0.0030
40.3
60.5
80.7
4890
0.0030
29.3
44.0
58.7
662
0.0008
1.1
1.6
2.1
458
0.0008
0.7
1.1
1.5
1834
0.0009
3.3
5.0
6.6
1324
0.0009
2.4
3.6
4.8
3705
0.0020
14.8
22.2
29.6
2674
0.0020
10.7
16.0
21.4
6723
0.0040
53.8
80.7
107.6
4890
0.0040
39.1
58.7
78.2
5042
0.0040
40.3
60.5
80.7
3667
0.0040
29.3
44.0
58.7
497
0.0010
1.0
1.5
2.0
344
0.0010
0.7
1.0
1.4
1375
0.0012
3.3
5.0
6.6
993
0.0012
2.4
3.6
4.8
2470
0.0024
11.9
17.8
23.7
1783
0.0024
8.6
12.8
17.1
4482
0.0048
43.0
64.5
86.1
3260
0.0048
31.3
46.9
62.6
3362
0.0048
32.3
48.4
64.5
2445
0.0048
23.5
35.2
46.9
331
0.0012
0.8
1.2
1.6
229
0.0012
0.6
0.8
1.1
917
0.0014
2.6
3.9
5.1
662
0.0014
1.9
2.8
3.7
1853
0.0028
10.4
15.6
20.8
1337
0.0028
7.5
11.2
15.0
3362
0.0056
37.6
56.5
75.3
2445
0.0056
27.4
41.1
54.8
2521
0.0056
28.2
42.4
56.5
1834
0.0056
20.5
30.8
41.1
248
0.0014
0.7
1.0
1.4
172
0.0014
0.5
0.7
1.0
688
0.0017
2.3
3.5
4.7
497
0.0017
1.7
2.5
3.4
Bhn (Brinell)
HRc (Rockwell C)
HRb (Rockwell B)
rpm = (Vc x 3.82) / DC
ipm = Fz x number of flutes x rpm
reduce speed and feed for materials harder than listed
for tapered end mills, base the speed on the largest diameter contacting
the workpiece and the feed on the smallest diameter
limit cut depths of long and extra long flute mills to .05 x DC when slotting
or profiling
reduce feed and Ae when finish milling (.02 x DC maximum)
refer to the KYOCERA SGS APEX for complete technical information
(www.kyocera-sgstool.com/apex)
326
END MILLS
www.kyocera-sgstool.com
