Global Product Catalogue v26.1 - Catalog - Page 56
FRACTIONAL & METRIC
Z-Carb-MD
Ap
Series
ZD1CR
Fractional
Ae
Hardness
Ae x DC
Ap x DC
≤ 0.4
≤1
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤ 375 Bhn
or
≤ 40 HRc
Slot
≤ 0.4
≤ 0.4
≤1
Slot
≤ 0.4
H
(136-204)
90
Profile
≤ 0.4
≤ 655 Bhn
or
≤ 60 HRc
(168-252)
170
1
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
(256-384)
210
Profile
≤ 475 Bhn
or
≤ 50 HRc
(324-486)
320
1
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
Vc
(sfm)
405
Profile
P
Diameter (DC)
(inch)
Ae
≤1
(72-108)
70
Slot
1
≤ 0.4
(56-84)
1/8
1/4
3/8
1/2
5/8
3/4
RPM
12377
6188
4126
3094
2475
2063
Fz
0.0005
0.0012
0.0023
0.0030
0.0039
0.0042
Feed (ipm)
24.8
29.7
38.0
37.1
38.6
34.7
RPM
9779
4890
3260
2445
1956
1630
0.0042
Fz
0.0005
0.0012
0.0023
0.0030
0.0039
Feed (ipm)
19.6
23.5
30.0
29.3
30.5
27.4
RPM
6418
3209
2139
1604
1284
1070
Fz
0.0004
0.0010
0.0019
0.0025
0.0032
0.0035
Feed (ipm)
10.3
12.8
16.3
16.0
16.4
15.0
RPM
5195
2598
1732
1299
1039
866
Fz
0.0004
0.0010
0.0019
0.0025
0.0032
0.0035
12.1
Feed (ipm)
8.3
10.4
13.2
13.0
13.3
RPM
2750
1375
917
688
550
458
Fz
0.0002
0.0005
0.0010
0.0013
0.0017
0.0018
Feed (ipm)
2.2
2.8
3.7
3.6
3.7
3.3
RPM
2139
1070
713
535
428
357
Fz
0.0002
0.0005
0.0010
0.0013
0.0017
0.0018
Feed (ipm)
1.7
2.1
2.9
2.8
2.9
2.6
Bhn (Brinell)
HRc (Rockwell C)
rpm = Vc x 3.82 / DC
ipm = Fz x 4 x rpm
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x DC maximum)
feed rates listed have chip thinning adjustments included where applicable
refer to the KYOCERA SGS APEX for complete technical information (www.kyocera-sgstool.com/apex)
Ap
Series
ZD1MCR
Metric
Ae
Hardness
Ae x DC
Ap x DC
≤ 0.4
P
≤ 375 Bhn
or
≤ 40 HRc
≤1
Slot
≤ 0.4
≤ 0.4
≤1
Slot
≤ 0.4
H
(41-62)
27
Profile
≤ 0.4
≤ 655 Bhn
or
≤ 60 HRc
(51-77)
52
1
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
(78-117)
64
Profile
≤ 475 Bhn
or
≤ 50 HRc
(99-148)
98
1
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
Vc
(m/min)
123
Profile
TOOL STEELS
A2, D2, H13, L2, M2,
P20, S7, T15, W2
≤1
(22-33)
21
Slot
1
Diameter (DC)
(mm)
Ae
≤ 0.4
(17-26)
3
6
8
10
12
16
20
RPM
13087
6544
4908
3926
3272
2454
1963
0.112
Fz
0.012
0.029
0.049
0.061
0.072
0.083
Feed (mm/min)
628
754
963
963
942
817
879
RPM
10340
5170
3878
3102
2585
1939
1551
0.112
Fz
0.012
0.029
0.049
0.061
0.072
0.083
Feed (mm/min)
496
596
761
761
744
645
695
RPM
6786
3393
2545
2036
1696
1272
1018
0.093
Fz
0.010
0.024
0.041
0.051
0.060
0.068
Feed (mm/min)
261
326
413
413
407
347
380
RPM
5493
2747
2060
1648
1373
1030
824
0.093
Fz
0.010
0.024
0.041
0.051
0.060
0.068
Feed (mm/min)
211
264
334
334
330
281
308
RPM
2908
1454
1091
872
727
545
436
0.048
Fz
0.005
0.012
0.021
0.027
0.031
0.036
Feed (mm/min)
56
70
93
93
91
79
84
RPM
2262
1131
848
679
565
424
339
Fz
0.005
0.012
0.021
0.027
0.031
0.036
0.048
Feed (mm/min)
43
54
72
72
71
62
65
Bhn (Brinell)
HRc (Rockwell C)
rpm = (Vc x 1000) / (DC x 3.14)
ipm = Fz x 4 x rpm
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x DC maximum)
feed rates listed have chip thinning adjustments included where applicable
refer to the KYOCERA SGS APEX for complete technical information (www.kyocera-sgstool.com/apex)
56
END MILLS
www.kyocera-sgstool.com
