Global Product Catalogue v26.1 - Catalog - Page 67
FRACTIONAL
Z-Carb-HPR
Ap
Series
Z5, Z5CR, Z5L, Z5LC
Fractional
Ae
Hardness
Ae x DC
Ae
Ap x DC
1
HSM
CAST IRONS
(LOW & MEDIUM
ALLOY)
Gray, Malleable,
Ductile
K
≤ 220 Bhn Profile
or
≤ 19 HRc
≤ 0.1
≤ APMX
575
(460-690)
≤ 0.4
≤ APMX
445
(356-534)
1
≤1
355
(284-426)
≤ 0.1
≤ APMX
440
(352-528)
≤ 0.4
≤ APMX
340
(272-408)
1
≤1
270
(216-324)
≤ 0.1
≤ APMX
115
(92-138)
≤ 0.4
≤ APMX
80
(64-96)
1
≤1
65
(52-78)
≤ 0.1
≤ APMX
100
(80-120)
≤ 0.4
≤ APMX
62
(50-74)
1
≤1
50
(40-60)
≤ 0.1
≤ APMX
280
(224-336)
≤ 0.4
≤ APMX
215
(172-258)
1
≤1
170
(136-204)
≤ 0.1
≤ APMX
155
(124-186)
≤ 0.4
≤ APMX
75
(60-90)
1
≤1
60
(48-72)
Slot2
HSM1
CAST IRONS
(HIGH ALLOY)
Gray, Malleable,
Ductile
≤ 260 Bhn Profile
or
≤ 26 HRc
Slot2
HSM1
HIGH TEMP ALLOYS
(NICKEL , COBALT,
IRON BASE)
Inconel 601, 617, 625,
Incoloy, Monel 400
≤ 300 Bhn Profile
or
≤ 32 HRc
Slot2
HSM1
SUPER ALLOYS
(NICKEL, COBALT,
IRON BASE)
Inconel 718, X-750,
Incoloy, Waspaloy,
Hastelloy, Rene
S
≤ 400 Bhn Profile
or
≤ 43 HRc
Slot2
HSM1
TITANIUM ALLOYS
≤ 350 Bhn Profile
Pure Ttanium, Ti6Al4V,
or
Ti6Al2Sn4Zr2Mo,
≤ 38 HRc
Ti4Al4Mo2Sn0.5Si
Slot2
HSM1
TITANIUM ALLOYS
(DIFFICULT)
Ti10Al2Fe3Al,
Ti5Al5V5Mo3Cr,
Ti7Al4Mo,
Ti3Al8V6Cr4Zr4Mo,
Ti6Al6V6Sn,
Ti15V3 Cr3Sn3Al
≤ 440 Bhn Profile
or
≤ 47 HRc
Slot2
DC • in
Vc
(sfm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
RPM
Fz
Feed (ipm)
1/8
1/4
3/8
1/2
5/8
3/4
1
17572
0.00071
62.4
13599
0.00042
28.6
10849
0.00042
22.8
13446
0.00053
35.6
10390
0.00031
16.1
8251
0.00031
12.8
3514
0.00042
7.4
2445
0.00025
3.1
1986
0.00025
2.5
3056
0.00030
4.6
1895
0.00018
1.7
1528
0.00018
1.4
8557
0.00050
21.4
6570
0.00030
9.9
5195
0.00030
7.8
4737
0.00050
11.8
2292
0.00030
3.4
1834
0.00030
2.8
8786
0.0019
83.5
6800
0.0011
37.4
5424
0.0011
29.8
6723
0.0014
47.1
5195
0.0008
21.8
4126
0.0008
17.3
1757
0.0011
9.7
1222
0.0007
4.2
993
0.0007
3.4
1528
0.0008
6.1
947
0.0005
2.3
764
0.0005
1.8
4278
0.0013
27.8
3285
0.0008
13.1
2598
0.0008
10.4
2368
0.0013
15.4
1146
0.0008
4.6
917
0.0008
3.7
5857
0.0035
102.5
4533
0.0021
47.6
3616
0.0021
38.0
4482
0.0026
58.3
3463
0.0016
27.7
2750
0.0016
22.0
1171
0.0021
12.3
815
0.0013
5.2
662
0.0013
4.2
1019
0.0015
7.6
632
0.0009
2.8
509
0.0009
2.3
2852
0.0025
35.7
2190
0.0015
16.4
1732
0.0015
13.0
1579
0.0025
19.7
764
0.0015
5.7
611
0.0015
4.6
4393
0.0047
103.2
3400
0.0028
47.6
2712
0.0028
38.0
3362
0.0035
58.8
2598
0.0021
27.3
2063
0.0021
21.7
879
0.0028
12.3
611
0.0017
5.2
497
0.0017
4.2
764
0.0020
7.6
474
0.0012
2.8
382
0.0012
2.3
2139
0.0033
35.3
1643
0.0020
16.4
1299
0.0020
13.0
1184
0.0033
19.5
573
0.0020
5.7
458
0.0020
4.6
3514
0.0052
91.4
2720
0.0031
42.2
2170
0.0031
33.6
2689
0.0039
52.4
2078
0.0023
23.9
1650
0.0023
19.0
703
0.0031
10.9
489
0.0019
4.6
397
0.0019
3.7
611
0.0022
6.7
379
0.0013
2.5
306
0.0013
2.0
1711
0.0036
30.8
1314
0.0022
14.5
1039
0.0022
11.4
947
0.0036
17.1
458
0.0022
5.0
367
0.0022
4.0
2929
0.0056
82.0
2267
0.0034
38.5
1808
0.0034
30.7
2241
0.0042
47.1
1732
0.0025
21.6
1375
0.0025
17.2
586
0.0034
10.0
407
0.0020
4.2
331
0.0020
3.4
509
0.0024
6.1
316
0.0014
2.2
255
0.0014
1.8
1426
0.0040
28.5
1095
0.0024
13.1
866
0.0024
10.4
789
0.0040
15.8
382
0.0024
4.6
306
0.0024
3.7
2197
0.0066
72.5
1700
0.0039
33.1
1356
0.0039
26.4
1681
0.0049
41.2
1299
0.0029
18.8
1031
0.0029
15.0
439
0.0039
8.6
306
0.0024
3.6
248
0.0024
3.0
382
0.0028
5.3
237
0.0017
2.0
191
0.0017
1.6
1070
0.0046
24.6
821
0.0028
11.5
649
0.0028
9.1
592
0.0046
13.6
287
0.0028
4.0
229
0.0028
3.2
Bhn (Brinell)
HRc (Rockwell C)
HSM (High Speed Machining)
rpm = Vc x 3.82 / DC
ipm = Fz x 5 x rpm
1 HSM method strongly recommended, particularly when using 4 x DC tools
2 reduce Ap to ≤.5 x DC when slotting with 4 x DC tools
ramp up to 5 degrees using slotting speed and feed rates. Do not plunge.
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x DC maximum)
feed rates listed have chip thinning adjustments included where applicable
refer to the KYOCERA SGS APEX for complete technical information (www.kyocera-sgstool.com/apex)
www.kyocera-sgstool.com
END MILLS
67
