Global Product Catalogue v26.1 - Catalog - Page 73
METRIC
Z-Carb-HPR
Ap
Series
Z5MCR, Z5MLCR
Metric
Ae
Hardness
Ae x DC
HSM
CAST IRONS
(LOW & MEDIUM
ALLOY)
Gray, Malleable,
Ductile
K
Ae
Ap x DC
1
≤ 220 Bhn Profile
or
≤ 19 HRc
≤ 0.1
≤ APMX
175
(140-210)
≤ 0.4
≤ APMX
136
(109-163)
1
≤1
108
(87-130)
≤ 0.1
≤ APMX
134
(107-161)
≤ 0.4
≤ APMX
104
(83-124)
1
≤1
82
(66-99)
≤ 0.1
≤ APMX
35
(28-42)
≤ 0.4
≤ APMX
24
(20-29)
1
≤1
20
(16-24)
≤ 0.1
≤ APMX
30
(24-37)
≤ 0.4
≤ APMX
19
(15-23)
1
≤1
15
(12-18)
≤ 0.1
≤ APMX
85
(68-102)
≤ 0.4
≤ APMX
66
(52-79)
1
≤1
52
(41-62)
≤ 0.1
≤ APMX
47
(38-57)
≤ 0.4
≤ APMX
23
(18-27)
1
≤1
18
(15-22)
Slot2
HSM1
CAST IRONS
(HIGH ALLOY)
Gray, Malleable,
Ductile
≤ 260 Bhn Profile
or
≤ 26 HRc
Slot2
HSM1
SUPER ALLOYS
(NICKEL , COBALT,
IRON BASE)
Inconel 601, 617, 625,
Incoloy, Monel 400
≤ 300 Bhn Profile
or
≤ 32 HRc
Slot2
HSM1
SUPER ALLOYS
(NICKEL, COBALT,
IRON BASE)
Inconel 718, X-750,
Incoloy, Waspaloy,
Hastelloy, Rene
S
≤ 400 Bhn Profile
or
≤ 43 HRc
Slot2
HSM1
TITANIUM ALLOYS
Pure Ttanium,
Ti6Al4V,
Ti6Al2Sn4Zr2Mo,
Ti4Al4Mo2Sn0.5Si
≤ 350 Bhn Profile
or
≤ 38 HRc
Slot2
HSM1
TITANIUM ALLOYS
(DIFFICULT)
Ti10Al2Fe3Al,
Ti5Al5V5Mo3Cr,
Ti7Al4Mo,
Ti3Al8V6Cr4Zr4Mo,
Ti6Al6V6Sn,
Ti15V3 Cr3Sn3Al
≤ 440 Bhn Profile
or
≤ 47 HRc
Slot2
DC • mm
Vc
(m/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
RPM
Fz
Feed (mm/min)
6
8
10
12
16
20
25
9290
0.046
2118
7190
0.026
949
5736
0.026
757
7109
0.034
1194
5493
0.020
554
4362
0.020
440
1858
0.026
245
1293
0.016
105
1050
0.016
86
1616
0.019
155
1002
0.012
58
808
0.012
47
4524
0.031
706
3474
0.019
333
2747
0.019
264
2504
0.031
391
1212
0.019
116
969
0.019
93
6968
0.075
2602
5392
0.045
1208
4302
0.045
964
5332
0.055
1479
4120
0.034
703
3272
0.034
558
1394
0.045
312
969
0.027
132
788
0.027
108
1212
0.032
194
751
0.019
72
606
0.019
58
3393
0.053
905
2605
0.032
417
2060
0.032
330
1878
0.053
501
909
0.032
145
727
0.032
116
5574
0.093
2601
4314
0.056
1208
3441
0.056
964
4265
0.069
1479
3296
0.043
703
2617
0.043
558
1115
0.056
312
776
0.034
132
630
0.034
108
969
0.040
194
601
0.024
72
485
0.024
58
2714
0.067
905
2084
0.040
417
1648
0.040
330
1503
0.067
501
727
0.040
145
582
0.040
116
4645
0.113
2620
3595
0.067
1208
2868
0.067
964
3555
0.084
1493
2747
0.050
692
2181
0.050
550
929
0.067
312
646
0.041
132
525
0.041
107
808
0.048
194
501
0.029
72
404
0.029
58
2262
0.079
896
1737
0.048
417
1373
0.048
330
1252
0.079
496
606
0.048
145
485
0.048
116
3484
0.133
2319
2696
0.079
1070
2151
0.079
853
2666
0.100
1331
2060
0.059
606
1636
0.059
482
697
0.079
276
485
0.048
116
394
0.048
94
606
0.056
171
376
0.033
63
303
0.033
50
1696
0.092
782
1303
0.056
367
1030
0.056
290
939
0.092
433
454
0.056
128
364
0.056
102
2787
0.149
2081
2157
0.091
978
1721
0.091
780
2133
0.112
1194
1648
0.067
549
1309
0.067
436
557
0.091
253
388
0.054
105
315
0.054
86
485
0.064
155
301
0.037
56
242
0.037
45
1357
0.107
724
1042
0.064
333
824
0.064
264
751
0.107
401
364
0.064
116
291
0.064
93
2230
0.165
1840
1726
0.098
841
1377
0.098
671
1706
0.123
1045
1318
0.073
478
1047
0.073
380
446
0.098
217
310
0.060
92
252
0.060
75
388
0.070
136
240
0.043
51
194
0.043
41
1086
0.115
624
834
0.070
292
659
0.070
231
601
0.115
346
291
0.070
102
233
0.070
81
Bhn (Brinell)
HRc (Rockwell C)
HSM (High Speed Machining)
rpm = Vc x 1000 / (DC x 3.14)
ipm = Fz x 5 x rpm
1 HSM method strongly recommended, particularly when using 4 x DC tools
2 reduce Ap to ≤.5 x DC when slotting with 4 x DC tools
ramp up to 5 degrees using slotting speed and feed rates. Do not plunge.
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x DC maximum)
feed rates listed have chip thinning adjustments included where applicable
refer to the KYOCERA SGS APEX for complete technical information (www.kyocera-sgstool.com/apex)
www.kyocera-sgstool.com
END MILLS
73
