Global Catalog Metric 8-16-23 web - Flipbook - Page 75
METRIC
Series 27
Ap
Series
27M
Metric
Ae
Ae x DC
Ae
Ap x DC
120
Slot
1
CFRP, AFRP
(CARBON FIBER,
ARAMID FIBER)
≤1
≤ 0.5
≤ 1.5
≤ 0.5
≤2
1
≤1
≤ 0.5
≤ 1.5
(96-164)
200
HSM
≤ 0.5
≤2
(160-240)
145
Slot
1
≤1
(116-174)
185
Profile
≤ 0.5
≤ 1.5
(148-222)
300
HSM
≤ 0.5
≤2
(240-360)
245
Slot
1
≤1
(196-294)
305
Profile
≤ 0.5
PLASTICS
(80-120)
120
Profile
CARBON, GRAPHITE
(200-300)
100
Slot
N
(120-180)
250
HSM
GFRP
(FIBERGLASS)
(96-164)
150
Profile
≤ 1.5
(244-366)
505
HSM
≤ 0.5
≤2
(404-606)
10
Slot
1
MACHINABLE
CERAMICS
MACHINABLE GLASS
≤1
(8-12)
15
Profile
≤ 0.5
≤ 1.5
(12-18)
25
HSM
≤ 0.5
≤2
(20-30)
HSM (High Speed Machining)
rpm = Vc x 3.82 / DC
mm/min = Fz x 4 x rpm
adjust parameters based on resin type and fiber structure
reduce speed when overheating causes melting or damage to resin
reduce feed if delamination or fraying occur
finish cuts typically required reduced feed and cutting depths
https://kyocera-sgstool.co.uk/
DC • mm
Vc
(m/min)
6
8
10
12
16
RPM
6361
4771
3817
3181
2385
0.120
Fz
0.040
0.065
0.075
0.100
Feed (mm/min)
1018
1240
1145
1272
1145
RPM
7951
5963
4771
3976
2982
Fz
0.040
0.065
0.075
0.100
0.120
Feed (mm/min)
1272
1550
1431
1590
1431
RPM
13252
9939
7951
6626
4970
Fz
0.095
0.145
0.175
0.235
0.280
Feed (mm/min)
5036
5765
5566
6228
5566
RPM
5301
3976
3181
2650
1988
Fz
0.040
0.065
0.075
0.100
0.120
Feed (mm/min)
848
1034
954
1060
954
RPM
6361
4771
3817
3181
2385
Fz
0.040
0.065
0.075
0.100
0.120
Feed (mm/min)
1018
1240
1145
1272
1145
RPM
10602
7951
6361
5301
3976
Fz
0.095
0.145
0.175
0.235
0.280
Feed (mm/min)
4029
4612
4453
4983
4453
RPM
7686
5765
4612
3843
2882
Fz
0.050
0.080
0.095
0.125
0.150
Feed (mm/min)
1537
1845
1752
1922
1729
RPM
9807
7355
5884
4903
3677
Fz
0.050
0.080
0.095
0.125
0.150
Feed (mm/min)
1961
2354
2236
2452
2206
RPM
15903
11927
9542
7951
5963
Fz
0.115
0.185
0.220
0.290
0.350
Feed (mm/min)
7315
8826
8397
9223
8349
RPM
12987
9740
7792
6494
4870
Fz
0.050
0.080
0.095
0.125
0.150
Feed (mm/min)
2597
3117
2961
3247
2922
RPM
16168
12126
9701
8084
6063
0.150
Fz
0.050
0.080
0.095
0.125
Feed (mm/min)
3234
3880
3686
4042
3638
RPM
26769
20077
16062
13385
10038
Fz
0.115
0.185
0.220
0.290
0.350
Feed (mm/min)
12314
14857
14134
15526
14054
RPM
530
398
318
265
199
Fz
0.020
0.035
0.045
0.050
0.060
Feed (mm/min)
42
56
57
53
48
RPM
795
596
477
398
298
0.060
Fz
0.020
0.035
0.045
0.050
Feed (mm/min)
64
83
86
80
72
RPM
1325
994
795
663
497
Fz
0.045
0.075
0.085
0.115
0.140
Feed (mm/min)
239
298
270
305
278
rates shown are for use without coolant; rates may be increased with coolant
dust collection is vital when machining dry
diamond coating will increase tool life in graphite and composite materials
feed rates listed have chip thinning adjustments included where applicable
refer to the SGS Tool Wizard® for complete technical information
(www.kyocera-sgstool.com)
END MILLS
75
