Global Catalog Metric 8-16-23 web - Flipbook - Page 83
METRIC
S-Carb APR®
Ap
Ae
Series
43APR-3
43APR-4
Metric
Ae x DC
Ae
Ap x DC
1
≤1
≤ 0.5
≤ 1.5
(300-2100)
2100
HSM
≤ 0.25
≤2
(300-2100)
APR-4
20
25
20
25
RPM
25461
20369
25461
20369
Fz
0.14
0.15
0.12
0.13
Feed (mm/min)
10694
9166
12222
10592
RPM
28644
22915
28644
22915
Fz
0.16
0.17
0.14
015
Feed (mm/min)
13749
11687
16041
13749
RPM
33418
26735
33418
26735
Fz
0.19
0.20
0.16
0.17
Feed (mm/min)
19048
16041
21388
18180
DC • mm
Series
43APR-3
43APR-4
Metric
Ae x DC
Ap x DC
1
≤1
(300-2100)
1800
Profile
ALUMINIUM ALLOYS
6068, 7075
≤ 0.5
≤ 1.5
(300-2100)
2100
HSM
≤ 0.25
≤2
APR-3 LONG
Vc
(m/min)
1600
Slot
N
(300-2100)
1800
Profile
ALUMINIUM ALLOYS
6068, 7075
Vc
(m/min)
1600
Slot
N
DC • mm
APR-3
(300-2100)
RPM
12
16
20
25
26522
19892
15913
12731
Fz
0.10
0.11
0.12
0.13
Feed (mm/min)
7957
6564
5729
4965
RPM
31827
23870
19096
15277
Fz
0.12
0.13
0.14
0.15
Feed (mm/min)
11458
9309
8020
6875
RPM
37131
27849
22279
17823
Fz
0.14
0.15
0.16
0.17
Feed (mm/min)
15595
12532
10694
9090
10000 rpm
RPM stated may be outside of most machine tools in the smaller sizes, adjust the surface speed but maintain the Fz
For best results use the peak power of the specific machine torque chart.
Typically 10kw is required to remove 1 litre of material (MMR).
Eg. >> (Ae x Ap x Feed) / 1000000 >> Therefore Full slotting Ø25: 25 x 25 x 7333 = 4.58 Litres so it needs a min of 46Kw.
Larger cuts and chip load consume more power.
Review the power chart of each machine to determine MAX power for ultimate performance.
Example below shows peak power @ 10,000 rpm.
The APR-4 design is for ultimate metal removal but typicaly requires more power, and is also better suited to horizontal machines.
The new coolant supply is designed for MQL as well as normal emulsion coolant on the same data.
Ensure max MQL flow prior to cutting.
Refer to the SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com).
https://kyocera-sgstool.co.uk/
END MILLS
83
